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Automobile Door Panel Riveting Ultrasonic Riveting Welding Machine With Robotic Arm

Hangzhou Altrasonic Technology Co., Ltd
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Automobile Door Panel Riveting Ultrasonic Riveting Welding Machine With Robotic Arm

Brand Name : Altrasonic

Model Number : HS-GT30

Certification : CE

Place of Origin : China

MOQ : 1 unit

Price : negotiation

Payment Terms : T/T, Western Union

Supply Ability : 3000 units per month

Delivery Time : 7 working days after received your payment

Packaging Details : Packed in carton firstly,and then reinforced with wooden case for outer packing

Product Name : Ultrasonic Riveting Welding Machine

Frequency : 30Khz

Power : 300-1000W

Inlet Power : AC220V±10V or AC110V±10V , 50/60HZ

Auotomatic resonance frequency range : ±1000hz

Working Environment : +5~+50℃

Keeping Environment : -5~+70℃

Net Weight : 10Kgs

Max current : 15A

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Automobile Door Panel Riveting Ultrasonic Riveting Welding Machine With Robotic Arm

Specifications:

Model HS-40 HS-35 HS-30 HS-28 HS-20
Frequency 40khz 35khz 30khz 28khz 20khz
Power 500W 500~800w 500~800w 500~800w 500~1000w
Horn ≤10mm ≤10mm ≤10mm ≤12mm ≤13mm
Housing Diameter 44mm 44mm 44mm 44mm 64mm
Weight of welder 1.0kg 1.0kg 1.0kg 1.0kg 1.5kg

Competitive Advantages

  • Application in riveting, forming and welding
  • Light weight, easy to take, easy to operate (handheld)
  • Equipped with welding timer
  • Easty to set time welding
  • Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
  • FET power output
  • Automatic resonance
  • Maintain the amplitude function automatically
  • Starting: achieving maximum power with 105msec

Condition of Ultrasonic Welding of Door Panel

Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.

With the amplitude, the higher the amplitude, the higher the temperature rise. The pressure is applied to the molded article using a cylindrical gaze. General compressed air pressure is 0.1-0.3MPa (pressure gauge), sometimes higher. But if the use of high pressure, it will hinder the cylindrical vibration.

The welding time varies depending on the material and the shape of the product. The welding time of some molded articles is only 0.2 seconds. Over time will cause excessive welding and produce a lot of flash and bubble, resulting in poor airtight, must pay attention. Cooling (holding) time For crystalline plastic, if the temperature below the melting point, the connection will be solidified, usually the pressure time is maintained between 0.1-0.2 seconds. AMMA plastic).

Classification of Ultrasonic Welding


Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the ultrasonic welding energy conduction to the plastic surface, resulting in local temperature, so that the plastic surface melting. Under the pressure of the ultrasonic hand, so to weld plastic, beautiful, strong effect.

Ultrasonic implants: the nut screws or other metal into plastic work piece. Ultrasonic energy through the ultrasound machine will be transmitted to the metal. The high-speed vibration and heat, the pressure in the ultrasound machine to make metal objects embedded directly into the plastic inside.

Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.

Applications In Automobile:

Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.

Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.

Components of Ultrasonic Welding

Components of Ultrasonic Welding (Horn, Booster and Transducer)

They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.

There are three common horn material:

1.Titanium

high price, excellent performance good toughness and low loss, difficult to be processed;

Its amplitude can reach to 60mm.

2. Aluminum

low price, fast loss, easy to be processed;

Its highest amplitude less than 300mm.

3. Steel

too hard to be made as horn;

its highest amplitude less than 25mm;

It is suitable for cutting but the blowpipe need to be added in for its cooling.

Automobile Door Panel Riveting Ultrasonic Riveting Welding Machine With Robotic Arm

Automobile Door Panel Riveting Ultrasonic Riveting Welding Machine With Robotic Arm

Automobile Door Panel Riveting Ultrasonic Riveting Welding Machine With Robotic Arm

Automobile Door Panel Riveting Ultrasonic Riveting Welding Machine With Robotic Arm

Tag: ultrasonic spot welder,portable spot welder


Product Tags:

portable spot welding machine

      

portable spot welder

      
China Automobile Door Panel Riveting Ultrasonic Riveting Welding Machine With Robotic Arm wholesale

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